Interconnected nanoconfining pore networks enhance catalyst CO2 interaction in electrified reactive capture
- Hengzhou Liu
- Lun An
- Peiyao Wang
- Christine Yu
- Jie Zhang
- Heejong Shin
- Bosi Peng
- Jiantao Li
- Matthew Li
- Hongmin An
- Jiaqi Yu
- Yuanjun Chen
- Peiying Wang
- Kug-Seung Lee
- Kanika Lalit
- Zeyan Liu
- Omar K. Farha
- Wenyu Huang
- Jefferson Zhe Liu
- Long Qi
- Ke Xie
- Edward H. Sargent
2025-07-04
Systems that sequentially capture and upgrade CO 2 from air to fuels/fuel-intermediates, such as syngas and ethylene, rely on an energy-intensive CO 2 release process. Electrified reactive capture systems transform CO 2 obtained directly from carbonate capture liquid into products. Previous reactive capture systems show a decline in Faradaic efficiencies (FE) at current densities above 200 mA/cm 2 . Here we show the chemical origins of this problem, finding that prior electrocatalyst designs failed to arrest, activate, and reduce in situ-generated CO 2 ( i -CO 2 ) before it traversed the catalyst layer and entered the tailgas stream. We develop a templated synthesis to define pore structures and the sites of Ni single atoms, and find that carbon-nitrogen-based nanopores are effective in accumulating i -CO 2 via short-range, non-electrostatic interactions between CO 2 molecules and the nanochannel walls. These interactions confine and enrich i -CO 2 within the pores, enhancing its binding and activation. We report as a result carbonate electrolysis at 300 mA/cm 2 with FE to CO of 50% ± 3%, and with <1% CO 2 in the tailgas outlet stream. This corresponds to a projected energy efficiency (EE) to 2:1 syngas of 46% at 300 mA/cm 2 when H 2 is added using a water electrolyzer.